Vista Residence (www.vista123.com): Approaching Production iPhone,
Office 2007 Key, iPad Foxconn creation line workers
nearly 50 percent with the world From leading brand personal computer Foxconn, Nokia,
Office 2007 Enterprise, Motorola, Foxconn OEM cellular phone, today's most trendy and best-selling Apple iPod, iPhone, iPad Foxconn are created. Foxconn Longhua Park every single day more than 100 million U.S. dollars of items delivered around the world. Zhang Lingyun:
I retrieve thousands of bucks per month from the trash
solder solder line tape is the most normally utilized auxiliary supplies. When transmission line to see the trash waste tape caught with each other in problem, thinking in the event the solder can be controlled, use tape, part from the price financial savings. I initial look at the length of tape from the solder was found at each ends of 50mm tape is nonetheless unused part with the region. So, lower the tape on the solder test measured the duration, 46mm lengthy when taken, could be entirely normal operation. Given that the tape can be discarded in the solder to stay together, prove that it's not completely cohesive failure. I patiently used tape and purchase again, as soon as again place into use, and detailed data of its real effect of adhesion fixed. Test drawn: the new solder tape, utilized twice, the viscosity totally meet the requirements. Through a sequence of enhancements, each and every class of the solder was decreased 71% employing the tape. I used to be detailed because the advancement of standards of marketing. Yao goes:
a long time of difficult grind technologies
2006 年 7 months, performing a magnesium alloy shell of palm computers, the casting out items inside the interface has an oval-shaped pit filled up with bad, you have to make soil. In the interface because of poor, if not familiar with technology, it truly is complicated to complete. This group of items as buyers desire to use to test mode, a reminder was far more anxious. Head recommended me to complete, through numerous experiments and exploration, and finally fill out the line with consumer needs. 2006 within the second half, because of the diversification of market desire, magnesium alloy market is continuously developing new goods. Right after coating the goods just before painting straight around the line, and these new products, outsourcing distributors should be sent to plating. To stay away from shipping bad products caused by poor rate right after plating, grinding because the ship's final quit, and set up an inspection envelope, inside the final card off before shipping. This operate falls to me, I led the envelope due diligence evaluation, which greatly enhanced the yield just before plating material, smooth to succeed in clients shipping wants. 2007 年 5 months, together with the development of magnesium alloy items, Longhua steadily transformed into a modest quantity of check mode and development base, item focus shifted to Taiyuan. Taiyuan be due process to grow to be stable, and no appropriate plating vendor, product material to be flown to Shenzhen Baoan plating. But, yield is highly very low after plating, electroplating factories don't wish to trigger directly into production. I stepped in line to lead the assessment on website service bundle approach in electroplating factories for last checks. Soon after our inspection bundle of items, in an electroplating factory in 95% yield. Manufacturing good quality was swiftly affirmed electroplating factory. soon after plating items like paint goods, when the poor can use technologies to help save the earth fill, along with a plating out with the products varies from dozens, then hundreds far more, when the cost is also direct, then scrapped large. What approach might be poor following plating products to conserve it? Immediately after executives mentioned the introduction of welding technology. Even though the product performs and manufacturing workers had been also involved, but we even have a number of the typical feeling is not crystal clear bonding, can't grasp that the heat of welding, welding time, a polishing will drop, although the very poor been an increasing number of puzzled location, the day, before welding two or 3 film items. Downstream consumers drives every day to goods. Seeing the product has become stuck within the ground won't get the items, I'm particularly, pretty anxious, go for bonding technologies. It took a week, I finally learned to bonding. Then, though teaching line workers, although understanding in depth with them. Per month later, the pressure welding technology finally spread across the board, each day could be achieved with all the production timetable. Stats indicate that only in April 2009, I took the putty line of products to help save 2603, help save the amount of 10 million yuan. 2009 年 10 months, Taiyuan, a group of goods via the fill soil, adjusting the shade out with the normal products are not connected to the very same returned by clients. In desperation, was produced to Longhua help. This job has given me. The results of the first experiment, much much better than Taiyuan, but nonetheless not perfect. Within the beginning of the second experiment, so that you can shorten the time, the top results out the moment achievable, divided the two states to debug. Sample out, and system engineering function goods chosen from the best products get it verified, even efficiently obtain the client's requirements. Experiment is profitable, the 30,000 defective products can finally save the back again.
Over: the ladies had been critically about the production line testing (picture) Zhang pole photo
around the map : Foxconn Longhua Park Corner (picture) Zhang pole photograph
Rock Star:
to the helpful management of fantastic
2008 年May to April 2009, I served as being a buyer products M97, M98 designs of well being management undertaking. Plastic Arts Factory is often a notebook cover. Simply because it is kind of need to use the framework of the display screen, a brand new embedded molding technologies, is often a significant challenge. Early in product development, customer validation from the very frequent, sample shipments are repeated, quite often in order to catch the flight the day of sample shipments, I wish to act like a logistics role, the materials moved in the previous process for the subsequent procedure, produced then comply with the logistics to warehouse and then ship to search for top quality manage inspection, shipment customs declaration till smooth searching goods to be able to calm down. 2009 年 6 months, the plastic arts plant to undertake the project A customer K84 import models and mass creation. Manufacturing at the starting with the project, because the actual yield properly beneath the first estimate yield, leading to lack of equipment sources, coupled with all the new surge within the scene, the related production information was distorted, facts is perplexing, there cannot be delivered to meet customer needs unfavorable scenario. I'm delicate towards the multi-mode amount, and more standing quo will be the item of production processes can't be delivered on routine the bottleneck. K84 supplies and parts forming a total of 16 sets of molds, CNC machining process has 7-bit processing work station folder. Manufacturing early, additional regular abnormal mildew, along with the restricted capacity of the single set of molds, commonly on a model amount of the mold fails, under the direct result of the method as a result of lack of materials for CNC No. shutdown mode, the fundamental ability to accomplish a every day manufacturing strategy is mysterious. I think every set of mildew have some minor differences in dimensions, the dimensions might be biased or partial upper limit may also be held, which led to CNC machining for any model number conditioners factors. So, can distinguish the scheduling method employed, the model quantity with the specification to become divided, then similar to the specs of the model number concentration of creation it? Therefore, even if a set of die irregular, may be changed within the exact same module dimension is comparable towards the materials creation, the materials won't impact the operation from the CNC. I tried scheduling this distinction amongst the concept of the degree to become reported, and finally get Changbu recognition, machine the human and materials sources have been totally used, production capacity and yield quickly climbing. Xu Qingliang:
I was saving professional
2004 年 two months, I grew to become a punching machine operators, boring function, the climate, when sweat, and often the day, like washing a Following three months, producing a sudden improve in orders for your product line to fulfill these orders, to increase 5 pressing machine, and you'll want to get 2 months, if your other machine purchase, will severely affect the delivery and future orders. We made the decision to increase the effectiveness of shipping line length for each worker to set a every day eight,000 / day strain of time. Length morale, who do most day to please who drank a bottle of drink. At 1st, my performance is not fast, class time just isn't prepared to rest, swiftly, efficiently to place up a. 8000,9000,10000 ... ... 1 month down, I've twenty days much more than eleven,000 instances more press time, month consolidated results ranked 1st. Steady two weeks, the bottle duration end with the 12 months, I was rated as great plant workers. The next 12 months in July, was promoted to patrol officer; October, 25 new manufacturing line devices and 25 personnel, I was promoted to complete technical workers; the finish of 2007, I used to be promoted to line duration. my great employees recommendation kind, are 2009, in the CVL within the creation procedure, change the law by way of the process and lessen the cutting,
Office Professional 2007, drilling, sub-section three working station, save the puzzle board and drill price 2.48 million yuan, saving PNL red type machine 20, a direct labor financial savings of 60 individuals, the performance of the overall enhance of 200%. 2009, the fishing-based movie manufacturing into red type FR4 improve the production of twelve part numbers. Fishing is a factory-type operate station operate station the bottleneck, superior production expenses and reduced efficiency. In watch of this, I proposed to alter the red fishing-type mold production, conserving fishing-type machine 5. 2009, the factors from the elements to the mildew cavity 20 of extension component quantity, help save the knife mildew machine 8, save manpower 18. 2009 年, CVL 11 to the mildew cavity expansion part quantity, save the red-type machine 5, help save the human twelve. 2009, the accessories CVLB mirror punching mildew flash capability to strengthen the new method, the import of 22 part number, to ensure that die every day flash failure fee 25% to 2%. 2009, the responsible K3 Sequence No. FR4 materials strengthening plate punching poor harm and dust, into tungsten steel mildew, growing the square hole punch-type row of enhancement, defect rate from 21% to the present 0.4%. 2009 to strengthen the proposal 33 decades to complete. Zhang am:
strengthen my department head was pressured out
transferred towards the Public Works, I specialized in the creation with the every day upkeep of machines, maintenance work on the construction and performance with the machine contains a technique of comprehending. May 2006 and entered the Po Science Park MH biotechnology course. The encounter of so a large number of high-tech workshop computerized devices, both thrilled and frightened. To be able to familiarize by themselves with all the attributes of each machine, I looked and looked once more the information each machine, in the heart are familiar with machine components, supplies and structures. Extra than the amount of upkeep, self-confidence has enhanced, some machine in the same time pretending to preventive upkeep, I took the initiative to comprehend the qualities from the items becoming created and specifications as a way to do some little improvements to productivity faster machine . While the self-learned by means of tough drawing, however the contacts are just some modest enhancements, the complete annual pay out evaluation appears to also fall short to get me. I believe it's particularly unfair to get Area. Part Chief said, To increase prior to the check for that semi-automatic machine, need to have manual pick and place items, two of two devices, running effectiveness is rather low. The improved automatic machine automated feed sensing goods, decreasing the operator of 4 actions to get place, but additionally saves the time of testing machine waiting time, effective completion of labor cost savings and greater yields from the fold. the very first to shake a stunning shot, Enhancing, cutting machine minimize out with the terminal exhibit clutter, not only have to organize artificial to organize, it'll lead to terminal deformation, defect charge has long been higher. To minimize this unwanted to have them ordered. Managers aren't wonderful, since this issue before seeking many people today to boost, say no way, automation engineers also said that neatly organized to ensure that terminal is not achievable. Experiment with flow-style, so that immediately movement following cutting devices minimize down neatly, but considering that the terminal can't control the fate of inertia and failed. Wrestling space, an normal needle I discovered the inspiration: a cutting machine terminal finish, the needle fixture automatically put it, these many with the terminal is going to be able to neatly aligned collectively. The idea is practically jumped me about the spot. It only took three days, then ideas and map out a remedy: use a needle to put holes chip terminals, after which in no cost slide down. 18 days, and the needle bearings of autos produced, and on a debug machine, actually an excellent good results. Huang Wenbin:
advancement from your scene to get the inspiration
head of the group I was inside a uncommon boast the skills. I'm the youngest, is the most individual, willing to understand, sense of duty is especially strong. 2008 年 seven months, there's a brand new line before the automated machine debugging troubles continued, and delivery of mission-critical, the brand new machine on-line is imminent. A brand new machine created the biggest difficulty is generally the item of plastic scratch. Soon after evaluation, exclusion, lastly found exactly where the difficulty is: import rim clip also sharp. The only answer is to be polished easy. Then again, the whole machine up to 40 magazines, every magazine to be polished from the corner of 12,
Microsoft Office Professional Plus 2010, that is to become polished as much as 480 corners, and such a large project can only be done by hand, pressed for time there is certainly no other way! I right away picked up the rasp inch by inch polished, broken finger nail file, joint numb, totally ignored and continue on to grind, from eight am until 8 pm, twelve hours constant struggle, and lastly completed the sanding, re-commissioning & mdash ; - finished! will repair like getting a pencil, but with a pencil just isn't enough, I also will draw Caixing. I desire to be considered a design engineer. I worship the man-made divisions, on weekends and after perform time to understand CAD drawing software, bought a mechanical drawing and design books, a notebook complete of mechanical knowledge in mind, drawing a draft ... ...
2009 年 three 月I had discovered come into play. No materials was accountable for the lengthy and short terminal was the wrong pin and consumer complaints, and I volunteered, requested to participate in the advancement of buyer complaints. This is my first duty to boost the case, however the tough evaluation of their brains, feel for several days, don't acquire a solution. So I went online to try to find inspiration produced inside a manufacturing line, saw a detection device. A flash: Detector designed for use around the line, the wrong pin and the situation entirely eliminated, clients are really satisfied, and also the detection device has also been extended to the production of comparable material number. Wang Qianqian:
a long line of things to complete, when the line length is competent to do things. Better qualified to make their own length, in addition to participate within the training sector organizations, but additionally special learning IE, employing the principles of motion economy, the 8 waste, IE seven practices of this sort of knowledge, to boost the creation line running practices, enhanced work efficiency. crimping and soldering work station perform station to the output and play for your semi-finished items, however the two function stations separated by superb distances among, the operator ought to move between the two stations, resulting in move waste. So I will go to crimp solder work station perform station behind the move by pipeline to replace workers, eliminating wasted walk, plus the manufacturing pipeline operator can enhance a perception of tension to the maximum their potential, so given that the manufacturing line efficiency from your original 71% to 97%. workshop everyone know that I make a circle around the streamlining with the three Some wire creation line is really lengthy, and played in two semi-finished items, the method by way of the casing, the operator need to repeat the cable management, resulting in wasted motion, and pull the cable during the action likely to cause good quality risk. To this finish, I took the wire repeatedly pondering the day unconscious towards the wire punched circle, cannot assist but eyes lit up: That is it! Just make a loop wire, wire, won't spread out, eliminating the will need for repeated operations up and cable management, speed, and use fewer people. I brought the production line to produce comparable goods is the most complex UPC66pin items, a procedure is inserted into terminal: IPCS each and every operator to insert a wire 1 by 1 to 66 holes black plastic tray within. Previously, to total a 66pin plug terminals throughout the materials process of amount 7 personal division of labor required, the very first person put some wires, put HOUSING function station into the second, the next choose up, plug a few wires, the HOUSING workers into the third station, the third man picked up ... ... and so on. I discovered this process, a time-consuming perform station is about eleven seconds, choose up the action which it took four seconds! Immediately after thinking and observation, I propose to design a flow head. Channel is really a channel, will HOUSING hang on stream, a station operator around the plug finish that part of their terminals, put the following slide HOUSING till completion. The complete method plug terminal, HOUSING glides are in the channel, reducing the quantity picked as much as lay down the action, effectiveness is significantly improved. 2 people today can not merely conserve power, but never the original 1.2K yield soared to the current 2K. Jiameng:
you told me to Has long been a incredibly superior habit, which is, carry a Modest palm garden, dense record each attempt to operate the parameters obtained. Every set of molds, inside the context of optimization and advancement of These notes also build new instructing supplies. PE ziplock bag molding creation was probably the most typically employed packaging materials, but due to its inadequate sealing, easy to absorb moisture in the air, seriously affecting the product good quality. Subsequently, the molding assembly plant for the lengthy section of the client complained about suffering. Numerous creation lines to increase needs, but in addition tried a variety of efforts to boost the plan, has as nevertheless not properly resolved. To this finish, the segment chief had formed the creation group director of continuous enhancement of 4 complaints. Helpless occasion, I was suddenly raised the idea of the surprise. That night a lot more than nine minutes right after operate, Wang Yi, head from the living area to the company's convenience store to buy the drums of Master Kong instant noodles, distributed to you when supper. Sealed box of instant noodles in the tear that moment, I suddenly believe from the packaging of the material. Assuming: the identical item as instant noodles packed inside a sealed box, just isn't to dryness the product can guarantee it? With this type of weak inspiration, I speedily ran back again to dorm to find pen and paper, from the imagination with the seal in place outlining the structure with the box. This is really a pretty good thought, product moisture content can entirely solve the challenge. But through thorough assessment, the use of the price from the box is far higher than PE ziplock bag, even if taken inside the self, raw materials costs is also quite astounding. Moreover, the production of sealed packages of the mold, and its specs at least equivalent to four occasions the usual mold of the advancement, according towards the present mold design, processing experience as well as the existing facilities from the die, within the mold advancement also includes a strong problem . materials passing the problem on my Computer all instances materials to discover out when the store warehouse solution. Have not however sold the Pc all times materials, piled large in the store from a warehouse in the overflow, floating down the bits and pieces on the ground next to, interfere together with the passage of past personnel, 5s are also greatly affected. I started to have an idea, instead of all these Pc times when the scrap material to sell cheap, why not when it really is crushed into particles using packaging materials. In this way, can ease the stress on store warehouse space, has solved the cost of raw materials. I finally approved in charge to implement the task. Benefit evaluation from the case for the mold design, assembly, sample, after which to cast a single method, I'm full participation. Right after almost six months of difficult perform, finally succeeded in commissioning the first batch of samples tested. After testing, the item can reduce the water content of 62.5%, the cost of packaging materials by 50%. Fang Qiang Long:
three years was high-end line, as well as the quality needs are very strict. I remember there is certainly a brand new aircraft M42, just mass production, the dimensions, appearance, edges, scratches and other poor touch is very significant, far more than 20% scrap rate. At that time, significant volume delivery period, such a big defect price isn't only unable to fulfill buyer delivery specifications, but also significantly affect the production performance. To accomplish this, I shall not be different from other technicians and functioning with each other to come across ways around the method improvements. Soon after several sleepless night later on, by enhancing governance and lamination methods repeated validation of different methods, and lastly succeeded in scrapping rate fell beneath 10%. a proof of the new designs in the South China K36, East of mass manufacturing to manufacturing delivery. Just transferred over, simply because the milling wear, edges, collapse and other undesirable supplies is as well significant, only about 30% yield, production cannot deliver. I also discovered that the consumption models in this huge machinery and gear, a big number of mass creation machinery and gear costs are incredibly large, severely affecting the manufacturing effectiveness. It faces two major troubles to become resolved: Very first, method optimization, saving machinery and gear; the second is to improve yield to fulfill shipping requirements. Right after careful study, I venture to item positioning bore hole combined with the batteries not only preserve the 4 dedicated machine (one of about 200,000 yuan), and in addition saves the item clamping time, and therefore yield much more than doubled (improve from sixty per hour to 120). So that you can improve the yield, I start through the CNC jig, immediately after repeated changes consistently and debugging,
Microsoft Office 2007 Key, the yield from 30% to 90%. continue on to improve, I won three years, reporter's notes
respect for the value of labor
interview is all more than frontline employees Foxconn, migrant females, the highest place is the line duration. Foxconn factory pattern was analyzed: performance As a result, all employees are treated as a standard 'components' integration in to the production program. As employees become insignificant and screws, and can normally replace the screws. This kind of criticism of the factory assembly line manufacturing management seems to become profound, but this criticism ignores the most basic dilemma: labor creates value. Human meaning, the meaning of function lies within the production and management via the pipeline in the shortest time for you to produce far more and greater items, refinement of management and ensures the item top quality, maximize the value of labor, human values will most of. In this type of philosophy and management idea, the machine is really a tool for people, who through the control with the machine to produce even more goods to meet the wants of human life, folks have a greater value by way of the machine, consumers won't be alienated, and is the sublimation. machine, pipeline, plant, and meticulous management, not cold, but the ladder of human progress. But the machine is not so easy to control, like a piano, not everyone can acquire to play a breathtaking tune. So to practice, practice difficult. Management will be the practice of many people and control the machine. Foxconn where we write these staff, functioning girl to the machines and management carry on to increase bit by bit, to determine them additional, faster and greater manufacturing out of the world's most stylish fine products, they just screw out one shining in the light and heat to one hundred million persons in maintaining high-speed operation Foxconn, which is China's miracle, the miracle of human civilization. This will be the hard function of each employee the value of Foxconn. each of us, in playing the hands of the Apple iPod, iPhone, and also the iPad, when personnel ought to shell out tribute towards the millions of Foxconn, which is the crystallization item of their challenging labor. just bought an Englishman to open the Apple iPhone, saw a production line for item testing of migrant ladies inadvertently left photo. The functioning girl would be to investigate the phone's camera, don't care does not delete the photograph. The working girl dressed in function clothes pictures from the production line was the Englishman sent towards the line, sweet functioning girl Foxconn quickly favorite in the world, known as ;. This can be a labor of appreciation. the U.S. Praised them as an important driving force of China's economy. The complete planet to share Chinese workers, migrant women's labor value. As a result, we will need to Foxconn and China, the wage earners, working girl salute! Vista Property (www.vista123.com), love the World wide web, fell in love with Vista123.com